Research and Development
Research and Development
At TSS, innovation is more than a service — it is a core part of our engineering approach.
Our Research & Development department supports companies across multiple industries in the development of advanced surface engineering solutions based on thermal spray coating technologies, including Plasma Spray and HVOF (High Velocity Oxy-Fuel) processes.
TSS acts as a dedicated R&D and industrial testing center, helping clients evaluate, develop and validate new coating solutions tailored to specific operational challenges and performance requirements.
Custom Development for Complex Industrial Needs
Every industrial sector presents unique challenges related to wear, corrosion, thermal stress and component lifespan. For this reason, TSS develops customized coating solutions designed around the real operating conditions of each application.
Our engineering team works closely with customers to:
- analyze existing surface technologies and performance limitations
- identify suitable thermal spray alternatives
- optimize coating materials and process parameters
- validate coating performance through laboratory testing and industrial trials
The goal is to deliver measurable improvements in durability, efficiency and maintenance reduction.
Converting Traditional Technologies to Thermal Spray
One of the key focuses of TSS Research & Development is the conversion from conventional surface treatments to advanced thermal spray technologies.
Many industries are moving away from outdated or environmentally critical processes such as:
- galvanic hard chrome plating
- traditional welding overlays
- chemical surface treatments
- standard metallization systems
Through advanced HVOF spray and Plasma Spray technologies, TSS develops high-performance alternatives capable of improving:
- wear resistance
- corrosion protection
- thermal insulation
- component lifespan
- environmental compliance
This transition also supports safer and more sustainable industrial processes by reducing the use of hazardous substances such as hexavalent chromium.
Industries Supported by TSS R&D
TSS provides research and development support for all industrial sectors served by the company, including:
Aviation & Aerospace
Development of coatings for turbine blades, vanes and high-temperature components requiring thermal and oxidation resistance.
Marine & Offshore
Advanced anti-corrosion and anti-wear solutions for components exposed to saltwater and harsh marine environments.
Hydraulics
HVOF solutions for hydraulic cylinders, rods and pump components as alternatives to hard chrome plating.
Gas & Steam Turbines
Thermal barrier coatings and wear-resistant solutions for energy production systems operating under extreme temperatures.
Valves & Pumps
Customized coatings for sealing surfaces, plungers, shafts and rotating components subject to abrasion and corrosion.
Food & Beverage
Surface solutions designed for hygienic environments and components requiring resistance to wear and chemical exposure.
Glass Industry
Protective coatings for parts exposed to high temperatures and continuous friction during glass production.
Metal Industry
Coatings for rollers, guides and industrial components exposed to severe mechanical stress and high operating temperatures.
In-House Laboratory and Testing Capabilities
TSS supports every R&D project with advanced in-house laboratory capabilities.
Our testing activities include:
- coating thickness analysis
- adhesion and bond strength testing
- hardness measurements
- microstructural analysis
- wear and corrosion evaluations
This allows customers to validate new coating technologies before industrial implementation, minimizing operational risks and accelerating innovation.
A Strategic Partner for Surface Engineering Innovation
With decades of experience in thermal spray coating, TSS combines industrial expertise, process engineering and material know-how to help companies develop next-generation surface solutions.
Whether the goal is replacing obsolete technologies, improving component reliability or creating entirely new applications, TSS provides a complete research and development approach tailored to industrial performance.
Develop Your Next Coating Solution with TSS
TSS is ready to support your company in the development of innovative Thermal Spray, Plasma Spray and HVOF sprayapplications for complex industrial environments.
Contact our team today to discuss your R&D project and discover how advanced surface engineering can improve the performance and sustainability of your components.
